The WesTech RapiSand™ ballasted flocculation system is a high-rate clarification process using rapid mixing and multi-stage flocculation, followed by sedimentation.
RapiSand sedimentation is extremely fast and can be applied in a wide variety of suspended solids removal applications. The typical uses of RapiSand include expanding plant capacity, minimizing plant footprint, providing fast start-up capabilities, and providing great performance characteristics. RapiSand may be the answer to your suspended solids process needs.
Need a fast and efficient solution for clarification and sedimentation? Our mobile RapiSand units can be on site at your location within days. They’re available for lease, so you can contract them for only as long as you need. Visit our mobile and temporary solutions page to learn more about our fleet and services.
RapiSand ballasted flocculation is a four-step process:
1. Coagulation: Raw water is mixed with coagulant in the first tank.
2. Flocculation: Coagulated water is mixed with polymer and recycled microsand in each of two flocculation tanks.
3. Clarification: The flocculated water flows into the clarification tank where the floc settles and clarified water passes up through tube settlers. Clarified water exits the system by way of a peripheral outlet launder.
4. Separation: Settled floc and sand are collected and pumped to the hydrocyclone where the sand is separated from the solids. The solids are sent to waste and the separated sand is returned to the first flocculation tank.
The microsand has a specific gravity of 2.6 and is mixed with the polymer and coagulated solids to form a dense ballasted floc. Total flocculation time is typically eight minutes, which is a fraction of the time required in a conventional flocculation system. In the clarification step, the ballasted floc settles at rates that are 15 to 35 times faster than conventional clarification. Total detention time in the RapiSand system is typically 20 minutes from start to finish.
Rapid flocculation and rapid settling combine to reduce the space requirement by up to 90% for a RapiSand vs. a conventional clarification system.